Integration Of Safety Features Rubber Calender Machine Customization
Safety Integration
Safety interlocks are installed to ensure that heating or cooling systems cannot be activated when access doors or covers are open, preventing accidental contact with hot or moving components.
Thickness Control
The calender machine is equipped with precise mechanisms to control the final thickness of rubber sheets, including:
- Adjustable roll gaps
- Hydraulic or mechanical screw-down systems
- Advanced measurement devices for monitoring and maintaining desired thickness
Enhanced Features
Additional features include temperature control systems, cooling mechanisms, and trimming devices to optimize the calendering process and achieve precise final product specifications.
Cooling and Winding Process
After formation, rubber sheets are cooled using air or water cooling systems to stabilize properties. The cooled sheets are then wound onto rolls or cut into desired lengths for further processing or storage.
Process Control and Automation
Modern calender machines feature advanced control systems for temperature, speed, and thickness monitoring. Automation capabilities include recipe management, data logging, and seamless integration with other production line equipment.
Customization Options
Depending on specific requirements, 1400mm calender machines can be customized with:
- Additional rolls for specialized processes (e.g., four-roll calenders)
- Specialized surface patterns or textures on rolls
- Auxiliary equipment for edge trimming or surface finishing
Technical Parameters
| Product Model |
XY-1200 |
XY-1400 |
XY-1730 |
XY-2130 |
| Working diameter of rollers (mm) |
400 |
450 |
610 |
710 |
| Working length of rollers (mm) |
1200 |
1400 |
1730 |
2130 |
| Speed ratio of front and rear roller |
1:1.38:1.38:1 |
1:1.5:1.5:1 |
1:1.4:1.4:1 1:1.4:1.4:1.4 |
1:1.5:1.5:1 |
| Middle-roll linear speed (m/min) |
3~26.3 |
2.5~25 |
8~50 |
3~30 |
| Adjusting nip range (mm) |
0~10 |
0~10 |
20 |
0~20 |
| Min product thickness (mm) |
0.2 |
0.2 |
0.15 |
0.15 |
| Production calendaring width (mm) |
1200 |
1250 |
1500 |
1900 |
| Motor power (mm) |
75 |
110 |
185 |
220 |
| Overall size L*W*H (mm) |
6400*1620*2490 |
6500*1970*2740 |
6580*2460*2920 |
7010*4150*3730 |
Company Profile
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is located in Kangting Road No. 1, West Coast New District, Qingdao, China. We are a specialized high-technology enterprise in rubber machinery production, holding ISO9001:2015 quality management system certification, European Union CE certification, and Switzerland SGS certification.
Industry Coverage
Our products serve multiple industries including tire manufacturing, rubber conveyor belt production, various rubber products, tire refurbished manufacturing, and waste tire recycling.
Main Equipment
- Rubber Kneader
- Rubber Mixing Machine
- Rubber Vulcanizing Press
- Batch Off Cooler
- Rubber Calender
- Waste Tire Crusher
- Rubber Extruder
- Rubber Strainer
Global Reach
Our products are exported to over 50 countries and regions including Britain, Switzerland, USA, Germany, Brazil, Singapore, Malaysia, India, Russia, Ukraine, Uzbekistan, and Kazakhstan, earning consistent praise and long-term cooperation from domestic and international customers.
Quality Commitment
- Every component undergoes strict quality inspection before storage
- All products undergo overload trial running before shipment
- Comprehensive free technical support for all products
- 3-year warranty for main parts, 1-year warranty for wearing parts
- Immediate remote support and on-site repair services when needed
